Consulting & AI Assessment
We assess your current digital and AI capabilities, identify high-value opportunities, and build a clear roadmap for responsible and effective AI adoption.
Learning Platforms
From UX and architecture to scalable backend and QA, we deliver robust platforms that improve your business results
AI & Data Products
We design and build deep-tech AI products — including intelligent tutors, learning analytics engines, recommendation systems, content-generation pipelines, and many more.
Quick AI Automation
Projects run in weeks, not months, helping your company to reduce manual work and boost efficiency without large budgets or complex IT transformations.
E-commerce
We help e-commerce businesses scale sales and operations using AI, data, and custom digital platforms.
Education & Training
We help education institutions modernize learning and operations using AI, data, and digital platforms.
Industrial Manufacturing
We deliver digital tools that optimize production, and reduce operational waste. From MES enhancements to automation and real-time analytics
Consulting & AI Assessment
We assess your current digital and AI capabilities, identify high-value opportunities, and build a clear roadmap for responsible and effective AI adoption.
Learning Platforms
From UX and architecture to scalable backend and QA, we deliver robust platforms that improve your business results
AI & Data Products
We design and build deep-tech AI products — including intelligent tutors, learning analytics engines, recommendation systems, content-generation pipelines, and many more.
Quick AI Automation
Projects run in weeks, not months, helping your company to reduce manual work and boost efficiency without large budgets or complex IT transformations.
E-commerce
We help e-commerce businesses scale sales and operations using AI, data, and custom digital platforms.
EdTech projects development
Through in-depth research and analysis, we identify opportunities for growth, target audience insights, and the most effective channels to reach them.
Industrial Manufacturing
We deliver digital tools that optimize production, and reduce operational waste. From MES enhancements to automation and real-time analytics
MES Platform for Real-Time Production Control in a Ready-Meal Factory
We designed and are now delivering a modern Manufacturing Execution System (MES) for a high-volume ready-meal producer, fully integrated with IoT weight-collection devices, barcode scanners, and label printers.
Introduction
The client is a fast-growing ready-meal producer with strict operational requirements, large production volumes, and HACCP/ISO 22 000 compliance needs. Their existing workflow relied heavily on manual paper processes, leading to inconsistencies in weight tracking, raw-material usage, shift accounting, and quality control. We were engaged to design and develop a full MES platform covering production planning, shift operations, real-time weight capture, barcode-based traceability, and automated reporting — with seamless integration of IoT devices across the production floor.
Business Challenges
Zero visibility across production and shift operations
Lack of traceability and compliance tools
High operational losses from inaccurate weights and human errors
Process
Discovery Phase
We conducted onsite interviews, shadowed shift supervisors, and mapped the full production cycle — from warehouse inbound to packaging. Together with the internal analyst, we decomposed all workflows into structured digital processes.
Architecture & Engineering
Our system architect developed the platform architecture including:
- Real-time connection with industrial weighing devices
- Barcode-scanner workflows for batch tracking
- Label printing automation for semi-finished and finished goods
- IoT event processing pipeline Scalable backend infrastructure for data-heavy operations.
Shift operations digitalization
We redesigned all shift tools:
- Digital leftover confirmation at shift start
- Raw-material acceptance workflows
- Task execution with weight compliance control
- Automatic batch numbering & traceability
- End-of-shift reporting with deviations
Results
End-to-end digital traceability
Every raw material, semi-finished product, and finished item is traceable through batch numbers, barcode labels, and weight logs.
Significant reduction of manual work
Paper logs and manual reporting were replaced with streamlined digital workflows, saving supervisors 1−2 hours per shift.
Improved compliance with HACCP & ISO 22000
Digital traceability, incident tracking, and shift accountability support food-safety audits and regulatory requirements.
Real-time weight accuracy and reduced losses
Integration with IoT scales ensures that every production step is validated, preventing overuse of materials and catching deviations immediately.